Lora's Latest Post

Let’s face it. We have not done a good job on CPFR or VMI.

Many tout it.  Presentations expound on it; but back home at the office, customer teams are confounded.  In the late 1990’s it was all the rage.  Yes, CPFR (Collaborative Planning Forecasting and Replenishment) and Vendor Managed Inventory (VMI) processes, over-hyped by many, have fallen short in delivering the promise.  In this article, I look at the evolution, the success and the gaps highlighting where it fits and where it does not.

Why did CPFR /VMI not delivered greater value?

The results are clear.  After ten years of active projects, collaborative planning forecasting and replenishment  and VMI failed to reach its promise for three reasons:

  • Too laborious.  Just too much work for the benefit.  The added costs did not measure up to the benefit.
  • Retail forecasts not up to the task. For CPFR to work, retail forecast accuracy needs to be high and with sufficient granularity to ensure analysis.  The dirty little secret with CPFR is that for most only three retailer forecasts—Best Buy, Food Lion and Wal-Mart—were up to the task. 
  • Lack of integration into enterprise processes.  For most Advanced Planning System (APS)/Enterprise Resource Planning (ERP) deployments, there was no logical connection for the data.  I predict that we will see a resurgence in the next five years based in the new Software as a Service offerings, advanced analytics based on downstream data, on tcollaborative platforms — Jive and Lithium–but, this change will not happen in the short term.

When does it make sense?

However, it would be incorrect to say that these processes never makes sense. Yes, they were over-hyped and over-promised, and applied to situations where there was not a good fit; but don’t throw out the “baby with the bath water”.  So, you might be saying, where does it fit?   When a company has five characteristics, companies can see benefit:

  • Significant channel presence.  The account needs to be significant—at least 10% of the channel-for the investment to warrant the expense.  The greater the channel presence, the greater potential benefit. It must matter and make a difference.
  • High demand volatility.  CPFR makes more sense for products with short life cycles, seasonal patterns, strong dependence on weather, and in competitive categories.  It makes less of an impact for products that have stable demand.  Companies benefit from advance warning signals.
  • Strong retail partnerships.  The data is clean, available and meaningful to both parties’ business objectives.  Both companies have strong planning skills and a passion for forecast accuracy.  It is tied and closely coupled to the business.
  • Direct tie to replenishment.   Many companies forget the “R” in CPFR.  If he advanced notification from forecast sensing can make a difference in improving replenishment and the other conditions can be satisfied, go for it!  However, not all replenishment cycles can be shifted in concert with the these signals.  It works best when there is high volume and unpredictable demand.  What makes sense?  The supply chains of products like bathing suits, suntan lotion, snow shovels, flu medication, cough syrup are good fits.
  • Right stuff. It makes sense when there is demand architecture to support close coupling of the collaborative demand signal from the retailer.  The architecture must allow integration at the account, ship-to level. 

What now?

Lately in my visits with clients, I am finding companies with 15-36 of these collaborative relationships.  Lots of process, but little to show for it.  When I go through the criteria, there is quick agreement that the foundation of the program was sales-driven versus adding value to the value chain.  The secret is to be judicious and look for the right fit.  Yes, these processes have a place in driving supply chain excellence; just not the over-hyped promise of ten years ago.  The hype has listed, it is time to be more realistic.

Search the Archives
Search
Share this Post
Email
Twitter
LinkedIn
Facebook
Pinterest
WhatsApp
Featured Image
Recent Posts

My Answer to Joe. The Future of APS

Traditional Advanced Planning Systems (APS) are unlikely to become true enterprise platforms because organizations remain functionally siloed, metrics are misaligned, and current APS architectures were designed for an environment that has fundamentally changed. Here I share how I think that APS systems can adapt to drive more value.

Read More »

Teaching Your Organization to Jump

Remember the story of the frog in the pot of water? If the water temperature rises slowly, the frog doesn’t recognize the danger until it is too late. Put the frog directly into boiling water, and it jumps.

I think the analogy applies to today’s supply chains.

Companies are absorbing increasing volatility and complexity without fundamentally redefining how work gets done. Companies have confused historic practices with best practices. They are now taking those same processes and attempting to automate them with agents and agentic AI—without first stopping to ask a more fundamental question: Is it time to jump? Here I give a five-step action plan.

Read More »

Navigating Supply Chain Economic Downturns

In 2007, the average company took six months to sense market shifts and adapt its supply chain. My estimate, based on work with clients, is that if a downturn happened today, the average company would take 20-30% more time to adjust than in 2007. Here I give insights on preparedness.

Read More »

Warning: Sidestep the Narrative of the Misguided Goldiggers

Ten years ago, I started writing a book titled Stories of the Misguided Gold Diggers. The book was a collection of stories from two decades of stories of technology leaders perpetuating the myth of integrated end-to-end supply chain planning.

I dusted off the manuscript on Saturday. I think that we have a new chapter. Companies focused on putting Artificial Intelligence (AI) on top of existing architectures are putting AI Stupid on steroids.

Read More »

The Myth of End-to-End Planning

Supply chain planning, supply management, supply chain execution, network design, and transportation/logistics management operate in silos. Not much has changed over four decades. The connections flow back through transactional systems: order-to-cash and procure-to-pay. There is a myth that companies can buy an end-to-end supply chain management solution. This is largely a myth. Here we explain.

Read More »

Lead Time: A Broken Gossamer

If you are struggling with supply chain planning, dancing in the light of shiny objects, and scratching your head, please read on. My goal is to help you.

Please do not AI Stupid. What do I mean? AI Stupid is putting agents and agentics on top of existing architectures believing that making them faster and hands free add value. To me, this is fools play.

I love AI. I am excited about new technologies. To this end, I want to shine a light on how new technologies can help address the black holes and inconsistencies in today’s supply chain, which largely stem from the limitations of the first generation of supply chain planning and execution technologies. In this blog, I give you three places to start.

Read More »